Indicator for surgical stapler

ABSTRACT

A surgical stapler for visually indicating to a user the stage of operation of the stapler. The surgical stapler includes a body, a stapling assembly positioned on a distal end of the body including a cartridge assembly and an anvil assembly, and a thrust bar slidably disposed within the body. The thrust bar is configured to advance distally from a retracted position to a first advanced position during approximation of the cartridge assembly towards the anvil assembly and advance further to a second advanced position to cause the release of staples from the cartridge assembly. An indicator member is connected to the thrust bar and configured to provide visual indication to a user upon complete approximation of the cartridge assembly and upon release of staples from the cartridge assembly.

This application claims priority from provisional application Ser. No. 61/291,453, filed Dec. 31, 2009, the entire contents of which are incorporated herein by reference.

BACKGROUND

1. Technical Field

The present disclosure relates generally to a surgical stapling apparatus and, more specifically, to a surgical stapling apparatus having a mechanism for indicating to a surgeon the condition of the stapler.

2. Background of Related Art

Surgical stapling instruments used for applying parallel rows of staples through compressed living tissue are well known in the art, and are commonly used, for example, for closure of tissue or organs prior to trans-section, prior to resection, or in anastomoses, and for occlusion of organs in thoracic and abdominal procedures.

Typically, such surgical stapling instruments include an anvil assembly, a cartridge assembly for supporting an array of surgical staples, an approximation mechanism for approximating the anvil and cartridge assemblies, an alignment pin assembly for capturing tissue between the cartridge and anvil assemblies and for maintaining alignment between the cartridge and anvil assemblies during approximation and firing, and a firing mechanism for ejecting the surgical staples from the cartridge assembly. The approximation mechanism and the firing mechanism generally include distinct actuators for effecting approximation and firing of the staples.

A continuing need exists for a surgical stapling instrument which provides a clinician with visual indication of the stage of actuation of the surgical stapler.

SUMMARY

A surgical stapler configured for visually indicating to a user the stage of operation of the stapler is provided. In one aspect, the surgical stapler includes a body, a stapling assembly positioned on a distal portion of the body and including a cartridge assembly and an anvil assembly. A thrust bar is slidably disposed within the body and configured to advance distally from a retracted position to a first advanced position during approximation of the cartridge assembly towards the anvil assembly and advance further to a second advanced position to cause the release of staples from the cartridge assembly. An indicator member is connected to the thrust bar and configured to provide visual indication to a user upon complete approximation of the cartridge assembly and upon release of staples from the cartridge assembly.

In one embodiment, the distal end of the thrust bar may be configured for operable engagement with the stapling assembly to cause the ejection of staples from the cartridge assembly during the release of staples from the cartridge assembly. The body can include at least one window for viewing the indicator member. The indicator member may further be configured to indicate the stapler is ready to be approximated. In some embodiments, the indicator member is slidably mounted within the body. In other embodiments, the indicator member is rotatably mounted within the body. The indicator member may include a first symbol to indicate completion of the approximation stroke and a second symbol to indicate the release of staples from the cartridge assembly.

In one embodiment, the indicator member is rotatably mounted to the thrust bar. In some embodiments, the body may include a rack operably connected to the thrust bar. The rack may include a base, a pair of link members and a pair of toothed extensions operably engaged with the indicator members. Advancement of the thrust bar may cause rotation of the indicator member.

In one embodiment, an indicator member is slidable along with the thrust bar.

In another aspect, the present disclosure provides a surgical stapler comprising a body, a stapling assembly positioned on a distal portion of the body and including a cartridge assembly and an anvil assembly. A thrust bar is slidably disposed within the body and configured to advance distally from a retracted position to a first advanced position. An indicator member is configured to provide visual indication to a user upon at least one of complete approximation of the cartridge assembly and release of staples from the cartridge assembly. A rack is operably connected to the thrust bar and has a pair of toothed extensions, the toothed extensions being operably engaged with the indicator member and advancement of the thrust bar causes rotation of the indicator member.

In some embodiments, the indicator member is rotatable about an axis perpendicular to the longitudinal axis of the thrust bar. In some embodiments, the indicator member includes a first symbol to indicate complete approximation of the cartridge assembly and a second symbol to indicate release of staples from the cartridge assembly.

BRIEF DESCRIPTION OF THE DRAWINGS

Embodiments of the presently disclosed surgical stapling apparatus are described herein with reference to the drawings, wherein:

FIG. 1 is a perspective view of an embodiment of a surgical stapler in accordance with the present disclosure;

FIG. 2 is a perspective view of a portion of the surgical stapler of FIG. 1 showing the indicator mounted within the surgical stapler;

FIG. 3 is a perspective view of the indicator of FIG. 2;

FIG. 4 is a side view of the surgical stapler of FIG. 1 in a pre-clamped (unapproximated) condition and with an alignment pin having been manually advanced;

FIG. 5 is an enlarged view of the indicated area of detail of FIG. 4, showing no symbol in the window;

FIG. 6 is a side view of the surgical stapler of FIG. 1 in a clamped (approximated) condition;

FIG. 7 is an enlarged view of the indicated area of detail of FIG. 6 showing a clamp symbol;

FIG. 8 is a side view of the surgical stapler of FIG. 1 in a fired condition;

FIG. 9 is an enlarged view of the indicated area of detail of FIG. 8 showing a stapled (fired) symbol;

FIG. 10 is a perspective view of portion of the stapler of the present disclosure of an alternate embodiment showing an alternate indicator on a surgical stapler;

FIG. 11 is a side view of a surgical stapler including the indicator mechanism of FIG. 10;

FIG. 12 is a side view of an indicator member of the indicator mechanism of FIG. 10;

FIG. 13 is an enlarged view of the indicated area of detail of FIG. 11 showing a pre-clamp symbol;

FIG. 14 is an enlarged view of the indicated area of detail of FIG. 11 showing a clamp symbol; and

FIG. 15 is an enlarged view of the indicated area of detail of FIG. 11 showing a stapled (fired) symbol.

DETAILED DESCRIPTION

Embodiments of the presently disclosed surgical stapler will now be described in detail with reference to the drawings, wherein like reference numerals designate corresponding elements in each of the several views. Throughout this description, the term “proximal” will refer to the portion of the instrument closer to the operator and the term “distal” will refer to the portion of the instrument further from the operator.

With reference to FIG. 1, a surgical stapling device according to an embodiment of the present disclosure is shown generally as surgical stapler 10. Surgical stapler 10 includes a body 12 defining a stationary handle 14, a pivotable trigger 16, an elongated central body portion 18, a cartridge assembly 20 and an anvil assembly 22. A thumb button 24 is slidably positioned on each side of body 12. Thumb buttons 24 are movable distally to manually advance an alignment pin 38 (FIG. 4) from alignment pin assembly 21 into engagement with anvil assembly 22 to capture tissue between anvil assembly 22 and cartridge assembly 20. A release button 150 of a release mechanism (not shown) is positioned on the proximal end of body 12 and is depressible to allow cartridge assembly 20 to return from an approximated position disposed adjacent to anvil assembly 22 to an unapproximated position spaced from anvil assembly 22 (as shown).

With continued reference to FIG. 1, body 12 is formed from a pair of molded half-sections 12 a, 12 b. In one embodiment, half-sections 12 a, 12 b are formed of plastic, although half-sections 12 a, 12 b may be formed of other materials, including metal. A cutout or window 13 is formed in each of half-sections 12 a, 12 b. Windows 13 may include a clear cover (not shown) to prevent debris from entering body 12. As will be discussed in further detail below, windows 13 are configured to align with an operably positioned indicator member mounted within body 12.

The internal structure and function of surgical stapler 10 will now be described to the extent necessary to fully disclose the aspects of the present disclosure. A more detailed discussion of the internal structure and function of the surgical stapler is disclosed U.S. Pat. No. 6,817,508 (the '508 patent), the entire contents of which are incorporated by reference herein. Although described with reference to surgical stapler 10, the aspects of present disclosure may be modified for use with any device having a multi-stage firing sequence. Also. the term surgical stapling as used herein includes application of two part fasteners.

Referring now to FIG. 2, surgical stapler 10 includes a pair of clamp slide members 66 a, 66 b and a thrust bar 70. Clamp slide members 66 a, 66 b and thrust bar 70 are slidably supported between frame members 28 a, 28 b of surgical stapler 10 for movement between retracted and advanced positions in response to movement of trigger 16 through an approximation stroke and a stapling (staple firing) stroke. As will be discussed in further detail below, thrust bar 70 advances distally during the approximation stroke and advances further distally during the stapling (staple firing) stroke. Cartridge assembly 20 is operably supported at a distal end (not shown) of clamp slide members 66 a, 66 b such that advancement of clamp slide members 66 a, 66 b effects advancement of cartridge assembly 20. Cartridge assembly 20 is operably connected at a distal end (not shown) of thrust bar 70 such that advancement during the stapling stroke effects ejection of staples from cartridge assembly 20 into contact with anvil pockets on anvil assembly 20. Thrust bar 70 includes a flange 70 a formed in a proximal end thereof. Flange 70 a is configured to be operably engaged by indicator member 73.

Turning now to FIG. 3, indicator member 73 includes a base 75 and a pair of extensions or wings 77 a, 77 b. Base 75 is configured for operable engagement with flange 70 a of thrust bar 70. In one embodiment, and as shown, base 75 includes an opening or slot 75 a configured to be received about flange 70 a. Indicator member 73 may, however, be operably engaged with thrust bar 70 in other suitable manners, including using adhesives and/or mechanical fasteners. In another embodiment, indicator member 73 is integrally formed with thrust bar 70. Extensions 77 a, 77 b extend radially outwardly from base 75 and are configured to slide along respective frame members 28 a, 28 b during advancement of thrust bar 70. Extensions 77 a, 77 b are mirror images of one another with each including a clamp symbol “C” and a staple symbol “S” on their outer arcuate surfaces. Symbols “C”, “S” may be pictures or icons, as shown, or may include one or more numbers, one or more letters, one or more colors, or any combination thereof or other indicia. Symbols “C”, “S” are horizontally aligned on each of extensions 77 a, 77 b, and as will be discussed below, are located to be viewed through window 13 formed in each of half sections 12 a, 12 b. Although shown including only two symbols, extensions 77 a, 77 b may be modified, i.e., lengthened, to include a third, pre-clamped symbol (not shown).

The operation of surgical stapler 10 and indicator member 73 will now be described with reference to FIGS. 4-9. Referring initially to FIGS. 4 and 5, surgical stapler 10 is shown in a first or pre-clamped (unapproximated) condition. As shown, an alignment pin 38 has been manually advanced using thumb buttons 24; however, alignment pin 38 may instead be automatically advanced during the approximation stroke of trigger 16. In the first or pre-clamped condition, neither indicator member 73 nor either of symbols “C”, “S” formed thereon are visible through window 13 of half sections 12 a, 12 b. As discussed above, in an alternative embodiment, extensions 77 a, 77 b are lengthened and include a third, pre-clamped symbol which is horizontally aligned with symbols “C”, “S” and would be visible through window 13 when surgical stapler 10 is in a pre-clamped condition. In another embodiment, symbols “C”, “S” are formed on half-sections 12 a, 12 b and extensions 77 a, 77 b include an arrow (not shown). In this manner, advancement of indicator member 73 causes sequential alignment of the arrow with a respective symbol “C”, “S” during the clamping and stapling operations of surgical stapler 10.

FIGS. 6 and 7 illustrate surgical stapling device 10 during the approximation stroke of trigger 16. As illustrated, trigger 16 is moved towards stationary handle 14, in the direction indicated by arrow “A”, to advance clamp slides 66 a, 66 b (FIG. 2) from a retracted position towards the advanced or approximated position, as described in detail in the '508 patent. As clamp slides 66 a, 66 b are advanced, thrust bar 70 (FIG. 2) is simultaneously advanced. As discussed above, advancement of thrust bar 70 causes advancement of indicator member 73. Indicator member 73 and window 13 formed in each of half sections 12 a, 12 b are arranged such that upon completion of the approximation stroke, clamp symbol “C” is completely visible through window 13. In this manner, a clinician receives visual indication that the clamping stage is complete and that surgical stapler 10 is in a clamped condition. If, during the approximation stroke, the surgical stapler 10 is not fully approximated, clamp symbol “C” would not be visible or would only be partially visible through windows 13. Anything less than a completely visible clamp symbol “C” would visually indicate to the clinician that surgical stapler 10 is not properly approximated.

As described in detail in the '508 patent, after the approximation stroke of trigger 16 is completed, trigger 16 returns to a non-compressed position upon its release to ready surgical stapler 10 for the stapling stroke. Prior to the stapling stroke, tissue (not shown) is captured between cartridge assembly 20 and anvil assembly 22. Alignment pin 38 (FIG. 4) maintains or captures the tissue between cartridge assembly 20 and anvil assembly 22.

FIGS. 8 and 9 illustrate surgical stapler 10 after trigger 16 has been moved through the stapling stroke, as indicated by arrow “B”. During the stapling stroke, thrust bar 70 (FIG. 2) continues to distally advance within body 12. As noted above, advancement of thrust bar 70 causes advancement of indicator member 73. Upon completion of the stapling stroke, indicator member 73 has advanced to a position which staple symbol “S” is completely visible through window 13 of half-sections 12 a, 12 b. As discussed above with regard to the approximation stroke, if following the stapling stroke, staple symbols “S” are not completely visible through windows 13, the clinician is provided with visual indication that the staples of surgical stapler 10 have not been properly fired.

With continued reference to FIG. 8, upon completion of the stapling stroke, release button 150 is depressed and a spring (not shown) returns thrust bar 70 (FIG. 2) and clamp slide members 66 a, 66 b (FIG. 2) proximally to the initial or pre-clamped position. In one embodiment, and as shown, in the pre-clamped position, indicator member 73 is not visible through windows 13. In another embodiment, in the pre-clamped position, a pre-clamped symbol (not shown) is visible. In either instance, surgical stapler 10 is ready for reloading and use.

Turning now to FIGS. 10-12, an alternate embodiment of a surgical stapler in accordance with the present disclosure is shown generally as surgical stapler 310. Surgical stapler 310 is substantially similar to surgical stapler 10, and will only be described as relates to the differences therebetween.

Surgical stapler 310 includes an indicator mechanism 373 configured to provide visual indication to a user of the current condition of surgical stapler 310. Indicator mechanism 373 includes a base 375 and a pair of link members 377 a, 377 b. Base 375 includes a slot 375 a configured to be received about flange 370 a of thrust bar 370; however, base 375 may be attached with thrust bar 370 in any suitable manner, including adhesive and mechanical connections. Alternatively, indicator mechanism 373 can be integrally formed with thrust bar 370. Link members 377 a, 377 b extend proximally from base 375 and are configured to slide along frame members 328 a, 328 b as thrust bar 370 is advanced through an approximation stroke and a stapling stroke. Link members 377 a, 377 b may be integrally formed with base 375, or instead, may be attached thereto in any suitable manner. Ends of link members 377 a, 377 b each include toothed extension or rack 379 a, 379 b. Toothed extensions 379 a, 379 b may be integrally formed with respective link members 377 a, 377 b, or instead, may be attached thereto in any suitable manner. As will be discussed in further detail below, toothed extensions 379 a, 379 b are configured to operably engage indicator members 383 a, 383 b.

With continued reference to FIG. 10, indicator mechanism 373 includes indicator members 383 a, 383 b operably mounted on a distal end of frame members 328 a, 328 b. As shown, indicator members 383 a, 383 b include pinion members rotatably supported on pinion holders 329 a, 329 b. In one embodiment, and as shown, pinion holders 329 a, 329 b are securely mounted to proximal ends of respective frame members 328 a, 328 b using rivets; however any suitable fastening means may be used. In alternate embodiments, pinion holders 329 a, 329 b are integrally formed with frame members 328 a, 328 b and may be positioned in other locations along body 12.

Turning now to FIG. 12, indicator member 383 b is shown. Indicator members 383 a, 383 b are substantially similar and include an axle 385 defining a longitudinal axis “X” and a toothed gear 387. Axles 385 of indicator members 383 a, 383 b are perpendicular to the longitudinal axis of the thrust bar and are configured such that indicator members 383 a, 383 b are rotatably received by respective pinion holders 329 a, 329 b. Toothed gears 387 are configured to engage toothed extensions 379 a, 379 b formed on link members 377 a, 377 b, respectively. Each of indicator members 383 a, 383 b include a pre-clamp symbol “P” (FIG. 13), a clamp symbol “C” (FIG. 14) and a staple symbol “S” (FIG. 15). Symbols “P”, “C”, “S” can be arranged about indicator member 383 b in a clockwise configuration while symbols “P”, “C”, “S” arranged about indicator members 383 a in a counter-clockwise configuration. Other symbols or indicia are also contemplated.

Surgical stapler 310 includes a body 312 including a pair of windows 313. Windows 313 are configured to align with indicator members 383 a, 383 b such that each symbols “P”, “C”, “S” may be sequentially viewed during firing of surgical stapler 310. The mirror image configuration of symbols “P”, “C”, “S” are such that the same symbol is viewed in both of windows 13 during use of surgical stapler 310.

Surgical stapler 310 and indicator mechanism 373 operate in a substantially similar manner to surgical stapler 10 described herein above. Prior to an approximation stroke, pre-clamp symbols “P” of indicator members 383 a, 383 b are visible through windows 313. During the approximation stroke, thrust bar 370 is advanced distally causing the advancement of base 375, link members 377 a, 377 b, and toothed extension 379 a, 379 b (collectively, rack 377). Advancement of toothed extensions 379 a, 379 b cause rotation of respective indicator members 383 a, 383 b. Following the approximation stroke, clamp symbols “C” are visible through windows 313. Release of trigger 16 permits trigger 16 to return to a non-compressed condition to permit the stapling stroke. During the stapling stroke, thrust bar 370 is advanced further distally, thereby causing the advancement of base 375, link members 377 a, 377 b, and toothed extension 379 a, 379 b, and the rotation of respective indicator members 383 a, 383 b. Following the stapling stroke, staple symbols “S” on indicator members 383a, 383 b are visible through windows 313. If at any time during the stapling process surgical stapler 310 is not in desired stage or condition, one of symbols “P”, “C”, “S” will not be completely visible through window 313, thereby providing a clinician with visual indication that surgical stapler 310 is not in such stage.

It will be understood that various modifications may be made to the embodiments disclosed herein. For example, the components of the surgical stapling device can be formed of any material suitable for surgical use and having the required strength characteristics. The stapling device could contain two part fasteners. Therefore, the above description should not be construed as limiting, but merely as exemplifications of preferred embodiments. Those skilled in the art will envision other modifications within the scope and spirit of the claims appended hereto. 

1-19. (canceled)
 20. A surgical instrument comprising: a body; a trigger pivotally secured to the body; a tool assembly positioned on a distal portion of the body; a thrust bar slidably disposed within the body and configured to advance distally from a retracted position to a first advanced position during a first actuation of the trigger and advance further to a second advanced position during a second actuation of the trigger; and at least one indicator member connected to the thrust bar and configured to provide indication to a user upon completion of the first actuation of the trigger and upon completion of the second actuation of the trigger.
 21. The surgical instrument of claim 20, wherein the at least one indicator member includes a base and a pair of extensions extending from the base laterally beyond the thrust bar.
 22. The surgical instrument of claim 21, wherein the body defines a pair of windows for viewing the pair of extensions of the indicator member.
 23. The surgical instrument of claim 20, wherein the tool assembly includes a stapling assembly having an anvil assembly and a removable cartridge assembly.
 24. The surgical instrument of claim 23, wherein the first actuation of the trigger is an approximation stroke.
 25. The surgical instrument of claim 23, wherein the second actuation of the trigger is a firing stroke.
 26. The surgical instrument of claim 25, wherein a distal end of the thrust bar is configured for operable engagement with the stapling assembly to cause the ejection of staples from the cartridge assembly.
 27. The surgical instrument of claim 20, wherein the body includes at least one window for viewing the indicator member.
 28. The surgical instrument of claim 25, wherein the indicator member is further configured to indicate that the cartridge assembly is ready to be approximated towards the anvil assembly.
 29. The surgical instrument of claim 20, wherein the at least one indicator member is slidably mounted within the body.
 30. The surgical instrument of claim 20, wherein the at least one indicator member is rotatably mounted within the body.
 31. The surgical instrument of claim 20, wherein the at least one indicator member includes a first symbol to indicate completion of the first actuation of the trigger and a second symbol to indicate the completion of the second actuation of the trigger.
 32. The surgical instrument of claim 30, further comprising a rack operably connected to the thrust bar and having at least one extension, the at least one extension being operably engaged with the at least one indicator member such that advancement of the thrust bar causes rotation of the indicator member.
 33. The surgical instrument of claim 32, wherein the rack extends from a base positioned distal of the at least one indicator member, the base being mounted to the thrust bar.
 34. A surgical instrument comprising; a body; a tool assembly positioned on a distal portion of the body; a thrust bar slidably disposed within the body and configured to advance distally from a retracted position to at least a first advanced position; a pair of indicator members configured to provide indication to a user upon advancement of the thrust bar to the first position; and a rack operably connected to the thrust bar and having a pair of extensions, the pair of extensions being operably engaged with the pair of indicator members such that advancement of the thrust bar causes rotation of the indicator members.
 35. The surgical instrument of claim 34, wherein each of the pair of indicator members is rotatable about an axis perpendicular to a longitudinal axis of the thrust bar.
 36. The surgical instrument of claim 35, wherein the indicator member includes a first symbol to indicate complete approximation of the cartridge assembly and a second symbol to indicate release of staples from the cartridge assembly.
 37. The surgical instrument of claim 34, wherein the rack extends from a base positioned distal of the indicator member, the base being mounted to the thrust bar. 